VW T5 2.5 TDI AXD, AXE, BNZ REMANUFACTURED ENGINE

One of the most prominent issues faced by these engines is the accelerated wear of the cylinder coating, leading to oil consumption, nozzle seat wear, camshaft wear, timing gear wear, and even cracked cylinder heads.

To address these concerns, we offer a comprehensive remanufacturing service for these engine blocks. Our process involves installing robust cast iron cylinder liners from Kolbenschmidt, ensuring their longevity. We meticulously perform tasks such as boring and honing the cylinders to STD specifications, decking the engine block, and grinding the timing gear with new bushings. Additionally, we polish the crankshaft to enhance its performance.

As part of the remanufacturing process, we replace various vital components with top-quality parts. This includes installing a brand new cylinder head sourced from Italy, along with new cylinder head bolts, valves from Freccia, and a new camshaft also from Freccia. Furthermore, we use Kolbenschmidt bearings for the camshaft, lifters, crankshaft main bearings, connecting rod bearings, and axial bearings. The connecting rod small end bushings are also replaced with Kolbenschmidt units.

To complete the overhaul, we fit a new water pump from Ina and utilize ORIGINAL seals for optimum performance and reliability.

With our meticulous attention to detail and the use of high-quality components, you can rest assured that your remanufactured engine will perform exceptionally, addressing the previous issues and ensuring long-lasting performance. Below is a precise list of parts and tasks involved in the engine rebuilding process:

Machining performed:

• sleeved cylinders with cast iron liners (Kolbenschmidt);
• bored and honed cylinders to STD;
• decked engine block;
• grinned timing gear with new bushings;
• polished crankshaft;

Parts replaced:

• BRAND new cylinder head (Italy);
• new cylinder head bolts;
• new valves (Freccia);
• new camshaft (Freccia);
• new camshaft bearings (Kolbenschmidt);
• new lifters (Freccia);
• new rocker bolts;
• new pistons and rings (Kolbenschmidt);
• new crankshaft main bearings (Kolbenschmidt);
• new connecting rod bearings (Kolbenschmidt);
• new connecting rod small end bushings (Kolbenschmidt);
• new axial bearings (Kolbenschmidt);
• new water pump (Ina);
• new ORIGINAL seals;

With these enhancements and replacements, your engine will perform at its best, providing improved durability and reliability for years to come.

Addition parts available:

Fits models:

Don't miss our captivating engine rebuild video timelapse available on YouTube!

Frequently asked questions

• Do you offer a guarantee?
  Yes, absolutely. We provide a 2-year guarantee on all engines and parts, and there are no mileage limitations.
• Do you require my old engine back?
  Yes, our remanufactured engines are sold on an exchange basis, so we will need your old engine in return.
• How can I send my old engine back to you?
  Once your old engine is ready for return, we will arrange a pickup date with a courier service.
• Do I need to cover the cost of returning my old engine?
  No, you won't have to worry about that. We take care of the return delivery, and there are no additional costs for you.
• Is a security deposit necessary?
  No, we do not require any security deposit when you exchange your old engine with us.